How to make a pillow
• How to make a pillow
Factory for production of pillows, blankets and bed linen "Kariguz" was founded 21 years ago on the site of the Russian-Latvian goose farm and inherited its name, which stands for "Kashira - Riga - goose factory". "Kariguz" is one of the top 10 manufacturers of bedding with down-feather filling in Europe in terms of technical equipment and production capacity. The range "Kariguza" - more than 1500 names of the goods. In addition, processed in a factory fluff manufacturers buy down jackets for climbers.
For the production of pillows and blankets "Kariguz" is mainly used quill, which comes from the northern regions of Russia. Before you skip truck with raw materials in the factory, the veterinarian checks the accompanying veterinary documents. Then the truck passes through the gate, equipped dezbarerami. Bags of raw materials are weighed and transferred into a sealed chamber for disinfection ozonisation. Then, a few feathers from each bag is taken to laboratories for analysis, which defines the quality parameters of raw material Bang Party.
After disinfection Veterinary Service checks the party, and only after that the raw material is supplied to the primary processing. At this stage, the removal of mechanical impurities.
The operator then loads the raw material in the sink: a strong stream of air is drawn into the pipe leading to the car.
In one pen wash cycle, which lasts at least two hours, washing machine washes of 60 kg of raw material. This procedure ensures that no odor in the vehicle, grease and dirt. The process uses active oxygen and natural wax to maintain the natural properties of the material. After washing the raw material is pressed is discharged into the drive, and then enters the drying. Then the semi-finished product for 40 minutes antimicrobial subjected to heat treatment at a temperature of 130 degrees.
After drying, the pen enters into a cooler and then discharged into a bag via conduit or directly supplied to the secondary sorting.
secondary sorting takes place in special machines of plywood - because of this raw material is not electrified by static electricity. They are using the air flow separates the large, medium, small feathers and down. Each of the fractions is deposited in one of the successive chambers through which flies pen. The more cameras, the better will be the fluff.
In the sewing shop sewing covers for pillows and blankets. Each item leave a small opening through which their nabyut feather and fluff.
So stuffed pillows. Cover fixed to the pipe leading to the accumulation machine, each of which is made by a semi-finished product: fluff polupuh, pen. On the scales given by weight dispenser future pillows feathers and down are fed through the tube. Filling stops when the balance detects the required weight. The operator removes the bag, it weighs on the control scales and gives seamstress, so she sewed the hole. then put a pillow in the blasting machine to remove any remaining fluff and preparation for packaging.
Cassette quilts stuffed a little different than the pillow, although the system is the same: the cumulative machine, scales, metering, large needle instead of a pipe. The difference is that the drive fills each cell individually instead of all at once blanket. The process is automatic - the operator only controls the correct filling of each cassette.
Another option is the production of cassette-type blankets: the operator manually fills the blanket, then lays it on the surface of the quilting machine and evenly distributes the filler. Then the machine prostogivaet blanket.
When the goods are ready, they are placed into an automatic packaging machine, and then supplied to the warehouse. Per shift at the factory produces about 3,000 pillows and 100 blankets.